Aerodynamic Modeling and Design Optimization of a Variable-Camber Piezocomposite Rotor

Multirotor vehicles typically use either complex mechanisms to vary blade pitch angle or speed control to vary thrust and torque to attain stability and maneuverability. Alternatively, thrust and torque can be varied by morphing the blades without the use of complex mechanisms and without varying the rotor speed. This method could be faster to change thrust, more efficient, and it may require fewer mechanical components. This paper presents an experimentally validated aerodynamic model with an empirical static-aeroelastic correction to predict the thrust and torque coefficient of a mechanism-free rotor with Macro-Fiber Composite actuators. A variable-camber piezocomposite rotor prototype is experimentally tested on a static-thrust setup. The experiment is used to identify the so-called unknown coefficients of the model (e.g., related to the shape of the blade induced by the piezoelectric device) and to identify a correction to account for flow-induced deformations. Using the identified model, several parametric analyses are conducted to predict thrust and torque coefficients as a function of rotor speed and the electrical excitation of the piezocomposite actuators. In addition, the model is used for design optimization, leading to several optimal designs based on a limited parameter space. Three different objective functions are used: maximizing thrust, minimizing torque, and maximizing thrust-to-torque ratio. The operational aerodynamic characteristics of these designs are also presented.