Numerical Investigation of Model Support, Closed Engine Nacelle and Scale Effect on a Wind Tunnel Test Model

In the frame of the H2020 MORE&LESS project co-funded by European Commission, a test campaign for a hypersonic vehicle demonstrator took place at the INCAS Trisonic Facility. CFD analysis was used to quantify the effects of the wind tunnel model support, the closed engine nacelle, and to perform the Reynolds number extrapolation. Three sets of simulations were used in order to generate the corrections. The wind tunnel configuration with sting, sting cavity, and closed nacelle was used as the baseline, with the aim of matching the experimental results as precisely as possible. A configuration with a flow-through nacelle and the shock cone in the appropriate position for each Mach number and no sting or cavity was used to determine the effect of the sting and the closed nacelle. For the Reynolds extrapolation, a 1:1 model was used, with the boundary conditions deriving from the theoretical trajectory of the vehicle. The CFD results for the wind tunnel configuration closely align with the experimental data. Significant differences between the three configurations can be observed just for the pitching moment, and those are caused by the presence of the sting and the open nacelle. The difference in Reynolds number does not seem to have a significant effect on the aerodynamic coefficients.