Current Progress in the Development of Resin Materials with Nanofillers for 3D Printing of Denture Base

Background: Advanced manufacturing techniques, such as three-dimensional (3D) printing, use digital models from computer-aided design to produce 3D objects. They are frequently employed in different areas of dentistry, such as orthodontics, oral implantology, and prosthodontics. Purpose: The aim of this review was to provide a comprehensive overview of 3D-printing technology for denture bases and explore the influence of incorporating different fillers into 3D-printed denture base resins on their physical, mechanical, and biological characteristics. Methods: Relevant studies were identified by searching papers published between 2010 and 2023 in several online databases, such as Scopus, PubMed, Cochrane library, and Google Scholar. The main inclusion criteria used during the search was identifying the papers which added nanoparticles in the resin as an agent to bring different functional characteristics within the 3D-printed denture base resin. Furthermore, even though the search criteria were set for finding papers from the past 10 years, development in this field has accelerated in the past 4–5 years. Findings: Various fillers have exhibited promising results in terms of their ability to improve the functional properties of the 3D-printed denture base resins. However, such improvements come at a higher cost with careful resin preparation when considering the filler particles, the fabrication complexities and the extensive post-processing that is required. Conclusions: The use of 3D-printing approaches and fillers to fabricate dentures is associated with significant benefits in terms of imparting functional properties, consistency in fabrication and opportunities for innovation. However, further research is required to acquire a better understanding of the holistic, long-term performance of various filler materials, concentrations, their clinical relevance and particularly the potential health risks from the fillers.