Gas tungsten arc welding of a multiphase CoCuxFeMnNi (x=20,30) high entropy alloy system: Microstructural differences and their consequences on mechanical performance

With the current advancements in materials science, the development of high entropy alloys (HEAs) is progressively increasing. Hence, research on their processability is essential to make them competitive alternatives to common engineering alloys that are widely used in structural applications. One manufacturing technique commonly employed in this sector is gas tungsten arc welding (GTAW). This technique allows to obtain single monolithic parts from separate components, often at the cost of local microstructural and mechanical properties variation across the joint. As such, GTAW processing is capable of supplying relevant knowledge regarding the feasibility of joining new materials and their potential industry uptake. In this study, we present a comparative analysis on the use of GTAW on two distinct multiphase high entropy alloys: CoCu20FeMnNi and the CoCu30FeMnNi. Firstly, microstructural observations coupled with CalPhaD-based calculations and synchrotron X-ray diffraction analysis, allowed to delve, and compare, the microstructural evolution across both welds. It was possible to observe the dual phase nature of the microstructure throughout the welded joint alongside the nucleation of a B2 BCC phase in the heat affected zone (HAZ) of both HEAs. Considering the mechanical properties of the welded materials, results evidenced a poorer, yet still acceptable mechanical performance. The observed decrease in mechanical strength is attributed to the residual stress conditions and large grain size that developed owing to the process thermal cycle, which contrasted deeply with the microstructure of each base material.