Flow film boiling on a sphere in the mixed and forced convection regimes

Saturated flow film boiling on a sphere has been numerically studied in this work for both vertical and horizontal flow configurations. The simulations were performed using a numerical methodology developed by the authors for boiling flows on three-dimensional unstructured meshes. For interface capturing, the coupled level set and volume of fluid method is used. The interface evolution, vapour wake dynamics and heat transfer have been thoroughly investigated by varying the saturated liquid flow velocity, sphere diameter and wall superheat. The relative importance of both the buoyancy and the inertial forces is described in terms of the Froude number (Fr). The vapour bubble evolves periodically at low Fr values, while a stable vapour column develops at high Fr values. The interface evolution pattern obtained in the present work is in good agreement with the results of experimental studies available in the literature. For all the values of Fr, a stable vapour column develops for a large-diameter sphere and releases vapour bubbles of varying sizes. Furthermore, for a large-diameter sphere, surface capillary waves are observed at the interface, similar to the observations of some of the experimental studies available in the literature. The flow in the liquid and vapour wakes appears to be strongly coupled. The heat transfer in the present work is estimated using the spatially and temporally averaged Nusselt numbers. Finally, an fast Fourier transform analysis of the space-averaged Nusselt number reveals a strong interaction among the different forces.