(Invited) 3D Carbon-Based Hierarchical Electrodes for Energy Storage

Abstract: Carbon-based 3D hierarchical electrodes with appropriate spatial distributions of pores are expected to empower rapid and controllable electrochemical reactions. The ability to fabricate such an electrode, with tunable geometries comprised of continuous nano- and micro-conduits, allows simultaneous optimization of conversion capacity as well as reaction rate. Such manufacturability holds great potential to redefine the future of energy storage, electrocatalysis and chemical production for a sustainable future. In this presentation, I will outline two convergent strategies that involve the integration of additive manufacturing with several decades of advancements in nanomaterials synthesis, coupled with conventional pyrolysis – for creating such electrodes. The primary structure of 3D carbon-based electrodes was fabricated by either direct 3D writing, or the transition metal assisted pyrolysis of 3D-printed polymer templates. The secondary structure was established by employing bottom-up synthesis approaches: (a) SiO 2 nanoparticle templates to create nanoscopic porous structures or (b) nanochannels formed through direct growth of carbon nanotubes. We have demonstrated that the primary and secondary structures can be formed by a single step. After monolithic integration of a tertiary structure to reveal sites for electrochemical conversion, these 3D architected electrodes offer impressive charge storage capacities while maintain excellent rate capability. By exploiting the short mass diffusion lengths, we have demonstrated that the new energy storage devices can operate at temperatures as low as -70°C without the requirement of a heater. Furthermore, the incorporation of a high loading of active materials in our 3D electrodes allows for concurrent enhancement of both energy density and power density. These scalable fabrication protocols address two critical challenges – sluggish mass transfer in 3D and the lack of accessible active sites, thereby offering a pathway to harness electrochemical reactions in 3D. This work offers an adaptable solution across a broad spectrum of industries.