Understanding the Mechanical Behavior of Sulfide Solid Electrolyte Membranes for Practical Applications in All-Solid-State Batteries

All-solid-state batteries (ASSBs) hold great promise as next-generation energy storage systems due to their enhanced stability and high energy density compared to traditional lithium-ion batteries. This improvement stems from the use of a solid electrolyte (SE) instead of a highly volatile liquid electrolyte and the incorporation of a lithium metal anode. In general, sulfide-based SSBs require adequate pressurization conditions to establish an intimate interface between the solid particles, ensuring a continuous electron/ion conduction path. At the cell level, maintaining external stack pressure during operation is crucial to preserve conformal solid-solid contact. Furthermore, when scaling up, fabrication pressure should be carefully considered to enhance electrode densification without causing damage. In particular, the fabrication of thin, robust, and scalable SE membranes faces practical challenges due to a limited amount of polymeric binder and the low intrinsic ductility of SEs after densification. Understanding the mechanical behavior of these SE membranes is essential to ensure their structural stability during manufacturing. In this study, we systematically examined the mechanical properties of SE and SE membranes. The deformability of various types of sulfide SEs was assessed using a powder compaction test, departing from the commonly used indentation method. The yield pressure, which indicates the deformability of the SE powder, is influenced by the composition and synthesis conditions of the SEs. The stress-strain behaviors of the SE membranes were obtained through tensile and flexural tests for both as-prepared and pressed samples, respectively. The tensile and bending behaviors of the SE membranes strongly depend on the combination of the SE and polymeric binder. The utilization of a ductile SE and a rubbery polymer binder can enhance the flexibility and ductility of the membrane, leading to increased densification degree and low interfacial resistance even under lower fabrication pressure. The details of cell configuration, fabrication procedure, and the resulting performances of the cell will be discussed in this talk.