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The employment of hydrogen as an energy carrier provides a promising solution toward zero carbon emission and battling climate change. To meet the DOE’s Hydrogen Shot goal of 1 per kilogram of hydrogen by 2031, proton exchange membrane (PEM) water electrolysis is a key technology of hydrogen production from renewable energy sources. Successful deployment of PEM electrolyzers requires reducing cost while simultaneously improving performance and lifetime. While cost reduction is expected from a variety of strategies including scaling up, operation optimization, and advanced manufacturing, it remains vital to reduce the use of noble-metal catalyst due to its scarcity and vulnerable supply chain subject to market disturbance. 1 Reducing the loading of iridium catalyst on the anode while maintaining electrolyzer performance and durability is of great challenge. In this talk, we discuss issues in PEM electrolyzer component development and advanced manufacturing of electrode layers related to catalyst loading reduction with an emphasize on analytical electron microscopy which provides valuable insight on materials morphology, crystalline structure, and chemical compositions. The batch-to-batch variance of catalyst morphology and elemental composition/distribution from commercial suppliers will be examined for catalyst down-selection. We then analyze the effect of reducing Ir loading on the electrode layer structure and ionomer distribution. These results are correlated with electrochemical measurements in the electrolyzer cell, which help elucidate the effect of low catalyst loading on electrolyzer performance. Morphologies of degraded low-loading anode catalyst layer and gas recombination layers will be investigated, and the dissolution and migration of iridium will be studied. We will also examine impact of different roll-to-roll manufacturing strategies for low-loading catalyst layers and on electrolyzer durability. Last but not least, we analyze MEAs subject to cation contamination and recovery procedure with electron microscopy. 2 References 1 Alia, S. M. , Current Opinion in Chemical Engineering 2021, 33: 100703. 2 Funding for this work was provided by U. S. Department of Energy Office of Energy Efficiency and Renewable Energy, Hydrogen and Fuel Cell Technologies Office through the H2NEW Consortium. Electron microscopy research conducted as part of a user project at the Center for Nanophase Materials Sciences (CNMS), which is a US Department of Energy, Office of Science User Facility at Oak Ridge National Laboratory.
Yu et al. (Fri,) studied this question.