Corrosion Resistance and In Vitro Biological Properties of TiO2 on MAO-Coated AZ31 Magnesium Alloy via ALD

The surface corrosion of magnesium alloys is effectively addressed currently by the creation of a micro-arc oxidation (MAO) ceramic layer. However, oxide film porousness restricts magnesium alloy use. Thus, this work used atomic layer deposition (ALD) to create a TiO2 coating on MAO-coated AZ31B magnesium alloy to plug micropores and increase corrosion resistance and biological characteristics. The samples were analyzed using SEM, EDS, XPS, and XRD to determine their surface appearance, chemical content, and microstructure. Micro-arc oxidation produced a 20 μm oxide coating. The TiO2 film reached 47.41 nm after 400 atomic layer deposition cycles. All corroded samples were tested for corrosion resistance using electrochemical and hydrogen evolution methods and examined for surface morphology. In vitro cell experiments examined biocompatibility. The results indicate that the TiO2 layer sealed the MAO coating’s micro-pores and micro-cracks, enhanced corrosion resistance, and preserved surface morphology following corrosion. The TiO2/MAO composite coating is more biocompatible than the substrate and MAO coating. This research proposes coating AZ31B magnesium alloy for bio-remediation to increase corrosion resistance and biocompatibility.