Parametric Investigation of Rotary Type Magnetorheological Finishing Operation by Batch Gradient Descent Algorithm

Background: The consistency of the magnetorheological process insisted that the Inconel® 718 material should be furnished. This process involves every material from the categories of soft and hard materials. Aim: In this study, a cylindrical ferromagnetic work-part was finished using the magnetorheological finishing method. Objective: The strength of the magnetic flux controls the density and forces in processes that are assisted by magnetic fields. The mechanism was studied parametrically in this research work using response surface methodology Methods: Optimal process parameters were determined using response surface methodology to accurately execute the finishing procedure. Each parameter's percentage consumption to the process's finishing output was also estimated. The finishing of an industrial extrusion punch was carried out using the optimum parameters obtained from the parametric analysis. Results: The RSM optimisation of process parameters is validated using the batch gradient descent (BGD) algorithm which is the best fit and innovation algorithm for these types of optimization solutions. The mathematical model that BGD provides confirms the RSM mathematical model. Conclusion: The optimized parameters are useful in controlling the capability of the MR finishing process in various industrial applications.