CNN-Based Fault Classification in Induction Motors Using Feature Vector Images of Symmetrical Components

Motor Current Signature Analysis (MCSA) is a commonly used non-invasive method for diagnosing faults in electric motors. Although MCSA provides significant advantages—current signals are easy to acquire and inherently robust against noise—this study aims to further enhance its diagnostic capabilities by focusing on symmetrical components. Three-phase stator current signals are converted into zero, positive, and negative sequence components, and their time-domain feature vectors are systematically integrated into a single image representation. A Convolutional Neural Network (CNN) is then employed for fault classification. The proposed method is model-free, requiring no explicit motor model, which offers greater flexibility compared to model-based techniques. Validation experiments were conducted on a rotor kit test bench under seven different conditions (one healthy condition and six mechanical/electrical fault conditions), with fault severities chosen to reflect practical scenarios. The symmetrical components-based image classification method demonstrated superior performance, achieving 99.76% classification accuracy and outperforming a widely used Short-Time Fourier Transform (STFT)-based spectrogram approach. These findings highlight that integrating all symmetrical component information into one image effectively captures each fault’s distinct behavior, enabling reliable diagnostic outcomes. By leveraging the distinct variations in zero, positive, and negative components under fault conditions, the proposed method offers a powerful, accurate, and non-invasive framework for real-time motor fault diagnosis in industrial applications.