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September 10, 2025

Analisis Total Productive Maintenance (TPM) dengan Menggunakan Metode Overall Equipment Effectiveness (OEE) pada Mesin Blowing

Key Points

The OEE value of the palletizer machine ranged from 91% to 93%, exceeding the JIPM standard of 85%.
Equipment failure was identified as the highest contributor to losses, accounting for 1.7% of total downtime.
FMEA analysis highlighted three critical components: push box motor, sliding motor, and hydraulic oil pump.
Root causes of failures were examined using a fishbone diagram, offering insights for future maintenance strategies.

Abstract

This study aims to evaluate the effectiveness of the palletizer machine at PT XYZ using the Overall Equipment Effectiveness (OEE) method and to identify the main causes of failure through the Failure Mode and Effect Analysis (FMEA) approach. OEE measurement includes three key parameters: availability, performance rate, and quality rate. The results show that the OEE value ranges between 91%–93%, which exceeds the JIPM standard of 85%, but has yet to consistently meet the company's production target of 91%. The Six Big Losses analysis revealed that the highest loss was due to equipment failure, accounting for 1.7%, with the palletizer contributing 55% of the total technical downtime. FMEA identified three critical components with the highest Risk Priority Numbers (RPN): the push box motor, sliding motor, and hydraulic oil pump. Root causes were further explored using a fishbone diagram

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