Electric Vehicle Motors Free of Rare-Earth Elements—An Overview

Electric vehicles offer a promising alternative to traditional internal combustion engine vehicles, mitigating air and noise pollution while reducing reliance on petroleum resources. However, the widespread adoption of electric vehicles faces several challenges, including high upfront costs, limited driving range, and the availability of charging infrastructure. The shift toward electric vehicle motors that do not rely on rare-earth elements is an important and massive engineering undertaking. Permanent magnet synchronous motors, which use copper windings instead of permanent magnets to generate the excitation field, offer an alternative approach to reducing rare-earth material usage, with research focusing on optimizing their design and control for electric vehicle applications. Induction motors are being reconsidered for the majority of electric vehicle models due to their robust design, established manufacturing infrastructure, and absence of rare-earth magnets, offering a viable alternative with ongoing research focused on improving their efficiency and power density. New electric vehicle (EV) motors using rotors outfitted with electromagnets (i.e., wire coils) are perhaps the most promising near-term solution for producing powerful motors without REEs altogether. This paper presents an overview of electric vehicles with the possible inclusion of rare-earth-free elements.