CFD and Thermal Simulations of Molten Salt Thermal Storage Heat Exchanger System

Molten salt heat exchangers are crucial components in systems requiring high-temperature heat transfer and energy storage, especially in renewable energy and advanced nuclear technologies. Their ability to operate efficiently at high temperatures while offering significant energy storage capacity makes them highly valuable in modern energy systems. They have high thermal stability. In the framework of this research, a computational fluid dynamics (CFD) simulation model of the HITEC molten salt cooling system has been developed. HITEC molten salt is a specialized heat transfer and thermal energy storage medium primarily used in industrial processes and solar thermal power plants. It is a eutectic blend of sodium nitrate, sodium nitrite, and potassium nitrate. COMSOL multi-physics code has been employed in this research. It simultaneously solves the fluid flow, energy, and heat conduction transport equations. Two cases have been investigated in this paper: a water flowing velocity of 1 m/s and a water flowing velocity of 10 m/s. The results indicate that the maximal surface temperature of the Crofer®22 H reached 441.2 °C in the first case. The maximal surface temperature of the Crofer®22 H reached 500 °C in the second case. Crofer®22 H alloy provides excellent steam oxidation, high corrosion resistance, and thermal creep resistance. The proposed HITEC molten thermal system may be applied in the oil and gas industries and in power plants (such as the Organic Rankine Cycle).