A Hybrid-Frequency Sampling Tactile Sensing System Based on a Flexible Piezoresistive Sensor Array: Design and Dynamic Loading Validation

A Hybrid-Frequency Sampling Tactile Sensing System Based on a Flexible Piezoresistive Sensor Array is presented for reliable and real-time tactile perception under dynamic loading conditions. While recent studies have developed multi-channel tactile arrays, most systems remain limited by time-dependent drift in channel responses, inconsistent dynamic behavior, or insufficient temporal resolution under simultaneous loading. In this work, a system-level design integrating a flexible piezoresistive sensor array with a real-time data acquisition module is developed, incorporating a hybrid-frequency sampling strategy to reduce system complexity while preserving reliable dynamic response in key sensing channels. Register-Transfer Level (RTL) simulation verified that the hardware scheduler rigorously executed the deterministic scanning logic, demonstrating a strict one-to-one correspondence with the physical hardware signals. The array consists of 34 piezoresistive sensing nodes embedded in an elastomeric substrate. Under the implemented hybrid-frequency sampling scheme, the system achieves an overall effective acquisition bandwidth of approximately 36.9 kHz, while maintaining a repeatability better than 4.9% and robust mechanical durability under cyclic bending deformation. Dynamic loading validation was performed using a self-developed pressure comparison platform for measuring the normal contact force applied on the tactile surface, serving as ground-truth data to verify that the voltages acquired by the proposed system accurately correspond to the actual applied force. Quantitative analysis shows a strong linear correlation (R2 ≈ 0.98) between the e-skin outputs and the reference forces. The recorded responses exhibit clear intensity-dependent trends and good temporal correspondence among sensing nodes, successfully distinguishing tactile stimuli such as gentle tapping, moderate pressing, and firm contact. The system also captures dynamic tactile responses during finger stroking, showing characteristic multi-unit activation patterns under spatiotemporally varying contact conditions. Compared with previously reported tactile systems typically operating below 100 Hz, the proposed design achieves an approximately 10× enhancement in effective sampling capability while significantly reducing system complexity through hybrid-frequency sampling, thereby supporting reliable dynamic tactile sensing in multi-unit arrays. These results demonstrate that the proposed system provides a practical and scalable hardware platform for dynamic tactile sensing in robotics, human–machine interaction, and wearable tactile systems.