The Application and Effects on Building Materials of Superhydrophobic Aerogel Synthesized with Different Silica Sources

In this study, by using four different silicon sources obtained from Konya, Turkey, and its surroundings and employing the sol–gel method, we aim to synthesize silica-based aerogel, characterize it, and improve the use of the innovative building material as a thermal insulator in architectural applications. In this direction, silica aerogel production was carried out using four different starting materials (commercial casting sand, waste casting sand, radiolarite, and quartz) and five different pH values (2–4–6–8–9) by the sol–gel method. The produced silica aerogels were subjected to a surface modification process with Trimethylchlorosilane (TMCS), a modification chemical, and then superhydrophobic silica aerogel powder was obtained. In terms of characterization of the obtained final silica aerogels, XRF, XRD, ICP-OES, density study, FT-IR, BET, FESEM, and contact angle studies were performed. In terms of application of the architectural building material, plasterboard experimental samples were produced using low reinforcement rates (0 wt%, 0.5 wt%, 1 wt%, 2 wt%, and 5 wt%) of silica aerogel. To determine the mechanical and physical properties of the produced silica-aerogel-reinforced plasterboard samples, three-point bend (flexural) strength, compressive strength, thermal conductivity, and water absorption tests were applied. After surface modification, the lowest density value was 0.340 g/cm3, the highest surface area was 311.161 m2/g, and the lowest thermal conductivity coefficient was 0.29 W/mK in silica aerogel material containing radiolarite. In addition to high reinforcement contents in the literature, when it comes to silica aerogel low-reinforcement material and mechanical properties, it can be stated that increasing reinforcement contents negatively affects the mechanical behavior of the material after a certain value.