The integration of Selective Laser Melting (SLM) into high-end manufacturing necessitates robust machine-condition monitoring and subsystem fault classification to navigate the intricate coupling and dynamic transients inherent in these systems. Current diagnostic frameworks often struggle to decouple high-dimensional state variables or track their underlying temporal evolution. To overcome these bottlenecks, this paper develops a spatiotemporal deep learning architecture by coupling Convolutional Neural Networks (CNNs) with Long Short-Term Memory (LSTM) units. This hybrid approach leverages CNNs to distill multi-dimensional spatial features from subsystem sensor arrays, while LSTMs interpret the sequential dependencies critical for identifying systemic drifts. The proposed framework was validated using an extensive industrial dataset comprising over 310,000 temporal samples across seven critical SLM subsystems, including optical, cooling, and energy units. We systematically investigated three data-handling strategies—feature weighting, balancing, and distribution-based synthesis—to optimize the model’s sensitivity to rare-event anomalies. Benchmarking across six architectural variants reveals that a specific CNN × 3 + LSTM × 1 configuration yields superior diagnostic fidelity, achieving a classification accuracy of 98.81%. Visualization of the feature space confirms high inter-class separability, demonstrating the model’s ability to isolate faults within complex manufacturing cycles. This research offers a scalable paradigm for the intelligent monitoring of SLM equipment and provides a technical benchmark for equipment health management and predictive maintenance in advanced additive manufacturing.
Liu et al. (Thu,) studied this question.