China’s massive petrochemical capacity expansion is hitting other Asian countries hard. In Japan, four ethylene crackers are set to close in the coming years, reducing the number of operating units in the country from 12 to 8 and slashing the country’s ethylene capacity by nearly 30%. Shutdowns are also spreading across South Korea, the Philippines, and other parts of Southeast Asia, reshaping the petrochemical landscape of the entire region.On Jan. 27, three big Japanese firms—Asahi Kasei, Mitsubishi Chemical, and Mitsui Chemicals—announced that they will establish a joint venture to integrate their two ethylene units in western Japan. The companies plan to close the ethylene plant operated by Asahi Kasei and Mitsubishi in Mizushima by 2030 and consolidate production at Mitsui’s site in Osaka. Consolidation is already underway elsewhere in Japan: Maruzen Petrochemical will shut its ethylene plant this year and shift production to Keiyo Ethylene, its joint venture with Sumitomo Chemical. In the Chiba area, Idemitsu Kosan will shut its cracker in July 2027 and consolidate output at Mitsui’s Ichihara site. Eneos plans to consolidate its two ethylene units in Kawasaki into a single line by the end of 2027. In all, the closures will eliminate about 1.75 million metric tons (t) per year of capacity.Japanese petrochemical producers have been struggling with shrinking domestic demand and growing supply from China, factors that have pushed ethylene cracker operating rates below 80% for 4 consecutive years. “Operating rates have fallen far below the 90% level needed to secure profitability, dealing a direct
special to C&EN Katsumori Matsuoka (Mon,) studied this question.