The Design, Construction, and Experimental Validation of a Custom Linear Reciprocating Tribometer

Accurate reciprocating tribological testing depends on the mechanical design, kinematic stability, and load application strategy of the testing apparatus. This paper presents the design, construction, and validation of a custom-built linear reciprocating tribometer developed for controlled laboratory testing. The tribometer provides a programmable stroke of up to 500 mm and a sliding-velocity range of 0.1–50 mm/s. The tribometer was validated through finite element analysis, repeated friction tests, and noise measurements. FEM results showed a maximum displacement of 0.1664 mm and a maximum von Mises stress of 7.47 MPa for the moving plate assembly under a 100 N load, while the loading portal exhibited a maximum localized displacement of 0.017 mm and a maximum stress of approximately 13 MPa under combined loading. These conditions correspond to the maximum design load of the developed tribometer. Repeated tests at 10, 15, and 20 mm/s yielded coefficients of variation of 2.84%, 5.90%, and 14.62%, respectively. Acoustic measurements showed standard deviation values in the range 1.868–3.119 dB. The obtained results confirm stable operation, limited structural deformation, and satisfactory repeatability within the analyzed operating range, indicating that the developed tribometer is suitable for controlled reciprocating tribological experiments under representative laboratory conditions.