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August 20, 2025Thermo20 citationsOpen Access

Enhancing Thermal Efficiency in Power Electronics: A Review of Advanced Materials and Cooling Methods

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TOTahmid OrvilleBangladesh University of Engineering and TechnologyMTMonem TajwarRajshahi University of Engineering and TechnologyRBRaghav BihaniMichigan State University

Key Points

  • Enhanced thermal management is crucial for optimal performance in power electronics, addressing significant heat generation challenges.
  • Techniques like microchannel cooling and jet impingement improve heat transfer, maximizing thermal efficiency in high-density systems.
  • The review categorizes cooling methods into innovative designs, including phase change materials and nanofluids, highlighting their efficacy.
  • Understanding these advanced materials and techniques can enable researchers to develop future high-performance electronic systems.

Abstract

Over the last several years, a significant advancement in high-voltage electronic packaging techniques has paved the way for next-generation power electronics. However, controlling the thermal properties of these new packaging solutions is still a major challenge. The utilization of wide bandgap semiconductors such as SiC and GaN offers effective methods to minimize thermal inefficiencies caused by conduction losses through high-frequency switching topologies. Nevertheless, the need for high voltage in electrical systems continues to pose significant barriers, as heat generation remains one of the most significant obstacles to widespread implementation. The trend of electronics design miniaturization has driven the development of high-performance cooling concepts to address the needs of high-power-density systems. As a result, the design of effective cooling systems has emerged as a crucial aspect for successful implementation, requiring seamless integration with electronic packaging to achieve optimal performance. This review article explores various thermal management approaches demonstrated in electronic systems. This paper aims to provide a comprehensive overview of heat transfer enhancement techniques employed in electronics thermal management, focusing on core concepts. The review categorizes these techniques into concepts based on fin design, microchannel cooling, jet impingement, phase change materials, nanofluids, and hybrid designs. Recent advancements in high-power density devices, alongside innovative cooling systems such as phase change materials and nanofluids, demonstrate potential for enhanced heat dissipation in power electronics. Improved designs in finned heat sinks, microchannel cooling, and jet impingement techniques have enabled more efficient thermal management in high-density power electronics. By fixing key insights into one reference, this review serves as a valuable resource for researchers and engineers navigating the complex landscape of high-performance cooling for modern electronic systems.

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Cite This Study

Orville et al. (2025) studied this question.

synapsesocial.com/papers/68af4cdfad7bf08b1ead66ebhttps://doi.org/10.3390/thermo5030030
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