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September 10, 2025Scientific Reports39 citationsOpen Access

Thermal and mechanical performance of geopolymer concrete with recycled aggregate and copper slag as fine aggregate

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ASAnasuya SahuPKPramod KumarBPBheem Pratap

Key Points

  • Integrating copper slag significantly enhances mechanical performance of geopolymer concrete, particularly in recycled aggregate mix.
  • The optimal mix achieved up to 45% improvement in mechanical strength and 41% in thermal properties over control.
  • Geopolymer concrete with 30% recycled aggregate and 40% copper slag achieved maximum performance at elevated temperatures.
  • Incorporating recycled aggregates creates more sustainable concrete solutions, reducing dependence on natural resources.

Abstract

This study investigates the thermal and mechanical performance of geopolymer concrete incorporating recycled coarse aggregate (RCA) and copper slag (CS) as sustainable alternatives to natural aggregates. The geopolymer binder comprises fly ash (FA) and ground granulated blast furnace slag (GGBS), activated by a 12 M NaOH solution. RCA replaced 30% of natural coarse aggregate to form recycled aggregate concrete (RAC), while CS replaced natural fine aggregate in 20% increments up to 100% in RCA based geopolymer concrete to study its effect on compressive, split-tensile, and flexural strengths at ambient (27 °C) and elevated temperatures (100 °C, 300 °C, 500 °C, 700 °C). The experimental findings revealed that integrating CS improved both mechanical and residual thermal properties of RCA-based geopolymer concrete up to 45% and 41%, respectively, over the control mix. The optimal mix exhibited maximum mechanical performance with 30% RCA and 40% CS. This contributes to enhanced fire resistance, sustainability, and reduced dependency on natural resources.

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Cite This Study

Sahu et al. (2025) studied this question.

synapsesocial.com/papers/68c1bd2a54b1d3bfb60edff3https://doi.org/10.1038/s41598-025-15153-y
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