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September 20, 2025Fire0 citationsOpen Access

Thermal Decomposition Mechanism of PF5 and POF3 with Carbonate-Based Electrolytes During Lithium-Ion Batteries’ Thermal Runaway

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YTYao TianXZXiaotiao ZhanYZYuxin Zhang

Key Points

  • Thermal runaway of lithium-ion batteries leads to significant fire hazards, emphasizing safety concerns.
  • Quantum chemical calculations detail the thermal decomposition of PF5 and POF3 during electrolyte interactions.
  • Modification of carbonate-based electrolytes can enhance oxidation resistance and thermal stability.
  • The ring-opening and chain scission of carbonates reduce energy requirements and accelerate reactions during thermal runaway.

Abstract

Against the background of the accelerating global transition towards a low-carbon energy system, the lithium-ion battery (LIB) industry has witnessed a rapid development. Concurrently, fire accidents in LIB application scenarios have occurred frequently, with safety issues becoming increasingly prominent. Thermal runaway of LIBs is the direct cause of such fires. During the thermal runaway process of LIBs, lithium salts in the electrolyte undergo thermal decomposition reactions with carbonate-based electrolytes, releasing a large amount of heat and fire gases. Among them, the thermal decomposition reactions of LiPF6 with electrolytes are coupled and superimposed, exhibiting a significant synergistic effect. This paper employs quantum chemical calculation methods to investigate the thermal decomposition reaction mechanisms between PF5 and POF3, which generated from the thermal decomposition of LiPF6 and carbonate-based electrolytes (EC, DMC, and DEC) during the thermal runaway process of LIBs; and presents detailed chemical reaction mechanism models. The P atoms in PF5 or POF3 combine with the O atoms of the ether oxygen groups in carbonates, while the F atoms combine with the C atoms adjacent to the ether oxygen groups. This promotes the ring-opening or chain scission of carbonate molecules, reduces the energy required for the reaction, and accelerates the thermal decomposition reaction and the generation of fire gases. Modification of EC, DMC, and DEC through fluorination can effectively inhibit the catalytic effect of PF5 and POF3 and improve the oxidation resistance and thermal stability of the electrolytes.

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Cite This Study

Tian et al. (2025) studied this question.

synapsesocial.com/papers/68d469c831b076d99fa66975https://doi.org/10.3390/fire8090370
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