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September 28, 2025Frontiers in Chemistry2 citationsOpen Access

Hardtank® technology in extraction of caffeine and chlorogenic acid from coffee: analysis of chemical composition and antioxidant properties of coffee beverages

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RKRadosław Kajetan KowalskiKBKamil BelniakGKGrażyna Kowalska

Key Points

  • Nitro Cold Brew achieved 375.8 mg of phenolics and flavonoids per 100 mL, indicating strong antioxidant potential.
  • Hardtank® technology outperformed hot water and methanol extraction in recovering caffeine and chlorogenic acid.
  • Ferric reducing antioxidant power in Nitro Cold Brew was measured at 27.9 mM, showcasing significant antioxidant activity.
  • The solvent-free extraction method may enable rapid production of functional coffee drinks on a larger scale.

Abstract

Introduction Hardtank® is a pressure-modulated, solvent-free cold extraction that shortens brewing while maximizing bioactive recovery from roasted coffee. Methods We produced a Nitro Cold Brew beverage from roasted Yellow Bourbon beans using Hardtank® (550 g : 10,000 mL water, 30 min, 0.3–1.5 bar) and compared its composition and antioxidant activity with laboratory extracts from roasted and green beans obtained by hot water infusion (93 °C, 5 min) and by methanol extraction (70% reflux, 2 h; 100% reflux, 2 h; 70% shake, 5 min). We measured caffeine, chlorogenic acid (and derivatives), total phenolics, total flavonoids, and antioxidant activity by the ferric reducing antioxidant power and DPPH radical tests, expressed as Trolox equivalents. Results and discussion Nitro Cold Brew contained 375.8±2.4 mg phenolics + flavonoids per 100 mL, 72.4±1.1 mg caffeine per 100 mL, and 78.2±2.3 mg chlorogenic acid per 100 mL, with ferric reducing antioxidant power 27.9±0.5 mM and DPPH 11.7±0.6 mM. Using 70% methanol reflux as the 100% reference, Hardtank® achieved 135.3% for phenolics + flavonoids, 119.7% for caffeine, and up to 172.3% for chlorogenic acid. Overall, Hardtank® yielded a ready-to-drink coffee with bioactive and antioxidant profiles comparable to or better than laboratory reflux extracts, while operating rapidly and without organic solvents, indicating promise for scalable production of functional coffee beverages.

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Cite This Study

Kowalski et al. (2025) studied this question.

synapsesocial.com/papers/68d9052941e1c178a14f59bbhttps://doi.org/10.3389/fchem.2025.1681137
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