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September 28, 2025Advanced Functional Materials11 citations

Carbon‐Oxyanion Atomically Steering Direct Urea Oxidation on NiOOH at Industrial Current Densities

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LHLiqiang HouCSChaoyue SunZZZhaoyue Zhang

Key Points

  • A modified NiOOH catalyst achieves a record stability of 3000 hours at 100 mA cm−2.
  • Direct urea oxidation occurs at ultralow potentials of 1.253 V at 10 mA cm−2, enhancing efficiency.
  • The study employed an organic acid-assisted strategy to synthesize carbon-based oxyanion modified materials.
  • In situ-generated oxyanions not only enhance selectivity but also suppress competing reactions, indicating a significant advancement.

Abstract

Abstract Developing cost‐effective electrocatalysts for the urea oxidation reaction (UOR) requires overcoming fundamental limitations of Ni‐based systems: sluggish Ni 2+ /Ni 3+ redox kinetics, competing oxygen evolution, and structural instability. Herein, we demonstrate an organic acid‐assisted electrochemical reconstruction strategy to synthesize carbon‐based oxyanion atomically modified β‐NiOOH nanosheets (Activated NiC 2 O 4 /NF) from nickel oxalate precursors. The in situ embedded oxyanions (‐CO x ) confer triple functionality: 1) enabling direct urea oxidation at ultralow potentials (1.253 V@10 mA cm −2 , 1.357 V@2000 mA cm −2 in 6 m KOH + 0.33 m urea) bypassing NiOOH pre‐formation; 2) suppressing competing OER via a 0.23 eV thermodynamic penalty on the deprotonation evolution step; 3) enhancing lattice oxygen stability by increasing the oxygen vacancy formation energy. This synergy delivers record stability (3000 h@100 mA cm −2 ) and near‐unity N‐product selectivity (>95 ± 2% Faradaic efficiency). In a practical alkaline urea electrolyzer (6 m KOH + 0.33 M urea, 80 °C), it achieves 2000 mA cm −2 at 2.089 V, surpassing state‐of‐the‐art systems. Operando studies and DFT calculations reveal that in situ‐generated oxyanions not only promote UOR via an NH 3 intermediate‐assisted pathway but also inhibit the oxygen evolution reaction by suppressing deprotonation evolution at the active sites. This work establishes a paradigm for anionic‐modification engineering in high‐current‐density electrocatalysis.

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Cite This Study

Hou et al. (2025) studied this question.

synapsesocial.com/papers/68d90a0141e1c178a14f5e5ehttps://doi.org/10.1002/adfm.202519865
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