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October 7, 2025Sensors33 citationsOpen Access

Machine Learning for Structural Health Monitoring of Aerospace Structures: A Review

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GSGennaro ScarselliFNFrancesco Nicassio

Key Points

  • Machine learning enhances damage detection and prediction in aerospace structures, significantly improving safety and performance.
  • Recent advancements include supervised, unsupervised, and deep learning techniques applied to high-dimensional sensor data.
  • The review addresses challenges in data scarcity and operational variability, focusing on their impact in safety-critical environments.
  • Future directions involve integrating digital twins and federated learning to advance the implementation of machine learning in aerospace.

Abstract

Structural health monitoring (SHM) plays a critical role in ensuring the safety and performance of aerospace structures throughout their lifecycle. As aircraft and spacecraft systems grow in complexity, the integration of machine learning (ML) into SHM frameworks is revolutionizing how damage is detected, localized, and predicted. This review presents a comprehensive examination of recent advances in ML-based SHM methods tailored to aerospace applications. It covers supervised, unsupervised, deep, and hybrid learning techniques, highlighting their capabilities in processing high-dimensional sensor data, managing uncertainty, and enabling real-time diagnostics. Particular focus is given to the challenges of data scarcity, operational variability, and interpretability in safety-critical environments. The review also explores emerging directions such as digital twins, transfer learning, and federated learning. By mapping current strengths and limitations, this paper provides a roadmap for future research and outlines the key enablers needed to bring ML-based SHM from laboratory development to widespread aerospace deployment.

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Cite This Study

Scarselli et al. (2025) studied this question.

synapsesocial.com/papers/68e585d0b1e78cc4e5f466adhttps://doi.org/10.3390/s25196136
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