Mechanical property enhancement in additively manufactured NiTi double-asymmetric honeycombs with bioinspired graded design

The cuttlebone is known for its ability to possess high specific stiffness, progressive failure and lightweight from the porous chambered structure. Inspired by the microstructural characteristics of cuttlebone and incorporating the wall gradient design, a series of double-asymmetric honeycombs were designed and processed by LPBF. Results indicated that bionic structural units with the junction design can maintain the integrity of the residual parts after local buckling and failure, improving the load-bearing capacity. The double-asymmetric honeycomb with gradation parameter α = 2/3 achieved a maximum specific compressive strength of 70.64 MPa cm3/g. As α decreases, there is an increase in specific energy absorption and a narrowing of the hysteresis loop. The as-build honeycomb had undergone stress-induced martensite transformation during compression. The dissipated mechanical energy (ME) decreased with the increasing cycle number and the decreasing α. The results provide design guidelines and process strategies for developing high-performance honeycombs.