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October 15, 2025Metals9 citationsOpen Access

The Effect of Hydrogen Embrittlement on Fracture Toughness of Cryogenic Steels

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JPJung-Goo ParkGAGyubaek AnJPJeong-Ung Park

Key Points

  • Hydrogen embrittlement significantly decreases fracture toughness at intermediate cryogenic temperatures, particularly in 9% Ni steel.
  • CTOD testing revealed ductile fracture at low temperatures without hydrogen, but brittleness increased under hydrogen conditions at subzero temperatures.
  • Scanning electron microscopy analysis confirmed a transition from ductile to brittle fracture influenced by temperature and hydrogen.
  • The findings identify a practical temperature limit around −160 °C where hydrogen embrittlement effects are negligible, impacting material design.

Abstract

This study investigates the effect of hydrogen embrittlement on the fracture toughness of 9% Ni steel and STS 316L stainless steel under cryogenic conditions ranging from −80 °C to −253 °C. Hydrogen charging was performed using electrochemical methods, and hydrogen uptake was quantitatively analyzed using thermal desorption spectroscopy (TDS). Fracture toughness was evaluated using crack tip opening displacement (CTOD) testing per ISO 12135, both without hydrogen (WO-H) and with hydrogen (W-H). The results showed a gradual decrease in CTOD values with decreasing temperature in both steels under hydrogen-free conditions, with ductile fracture maintained even at −253 °C. In contrast, hydrogen-charged specimens exhibited significant toughness degradation at intermediate subzero temperatures (−80 °C to −130 °C), particularly in 9% Ni steel due to its BCC crystal structure. However, at −160 °C and below, the effect of hydrogen embrittlement was suppressed mainly owing to the reduced hydrogen diffusivity. Scanning electron microscopy (SEM) analysis confirmed the transition from ductile to brittle fracture with decreasing temperature and hydrogen influences. At −253 °C, fully brittle fracture surfaces were observed in all specimens, confirming that at ultra-low temperatures, fracture behavior is dominated by temperature effects rather than hydrogen. These findings identify a practical temperature limit (approximately −160 °C) below which hydrogen embrittlement becomes negligible, providing critical insights for the design and application of structural materials in hydrogen cryogenic environments.

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Cite This Study

Park et al. (2025) studied this question.

synapsesocial.com/papers/68f02c7d616531447b5f92d5https://doi.org/10.3390/met15101139
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