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December 8, 2025Small3 citations

Recent Progress and Challenges of Cu‐Based Catalysts in Electrochemical Urea Synthesis with CO 2 and Diverse Waste N Sources

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YXYu-xin XuNanjing Forestry UniversityXCXiaoyi ChuNanjing Forestry UniversityZJZi-Hao JiangNanjing Forestry University

Key Points

  • Catalytic performance for electrochemical urea synthesis depends on modified copper catalysts.
  • Notable advancements include enhanced selectivity and lower energy barriers in catalyst design with nanoparticles.
  • Assessment of copper-based catalysts involves analyzing electrolytes and reaction mechanisms for optimized outcomes.
  • Significant challenges in structure–activity relationships underline the need for further research in catalyst development.

Abstract

Abstract Urea is an essential nitrogen fertilizer and chemical, yet its conventional synthesis relies on high temperature and pressure, with high energy consumption and carbon dioxide (CO 2 ) emissions. Electrochemical routes that couple CO 2 reduction with waste nitrogen (N) sources offer a more sustainable alternative, but performance hinges on catalyst design. Copper (Cu)‐based catalysts are promising because they lower activation barriers for CO 2 and nitrate (NO 3 – ) reduction and can be tuned by alloying, grain‐boundary engineering, and coordination regulation. Modified Cu catalysts, including atoms, nanoparticles, bulk metal, and metal–organic frameworks, with tailored electronic structures and lower energy barriers for key intermediates, exhibit good catalytic performance in terms of selectivity, yield rate, and applied potential. Nonetheless, critical challenges remain in resolving reaction mechanisms, establishing structure–activity relationships, and achieving practical performance. This review provides the first comprehensive analysis of Cu‐based catalysts for electrochemical urea synthesis from CO 2 and waste N nitrogen sources, and evaluates how catalyst structure, electrolytes, and operating conditions govern activity and selectivity, offering guidance for future design and application of Cu‐based catalysts in electrochemical urea synthesis.

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Cite This Study

Xu et al. (2025) studied this question.

synapsesocial.com/papers/69401f062d562116f28f9fcehttps://doi.org/10.1002/smll.202511196
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