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December 1, 2025Journal of Composites Science7 citationsOpen Access

Utilization of Stone Quarry Sludge in the Development of Environmentally Friendly High-Strength Concrete

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MRMuhammad Ali Rostampour

Key Points

  • The substitution of natural fine aggregates with stone quarry sludge enhances compressive strength to 61 MPa.
  • FTIR analysis confirmed significant microstructural changes with improved C–S–H gel formation in the concrete mix.
  • Mechanical properties were thoroughly evaluated through various tests, establishing the performance of the mixes.
  • Carbon footprint analysis indicates that using stone quarry sludge significantly reduces embodied carbon in high-strength concrete.

Abstract

This study explores a sustainable strategy for enhancing high-strength concrete (HSC) by partially replacing natural fine aggregates with stone quarry sludge (SQS), a byproduct of quarrying operations. The aim is to promote environmental conservation and waste valorization while maintaining or improving concrete performance. Concrete mixes were prepared by substituting fine sand with SQS at incremental levels of 10%, 20%, 30%, 40%, and 50%. Mechanical properties were assessed through specific weight measurements, compressive strength tests, and three-point bending evaluations. FTIR analysis was conducted to investigate microstructural changes, and a carbon footprint assessment was performed to quantify environmental benefits. The mix containing 20% SQS exhibited optimal performance, achieving a compressive strength of 61 MPa and a bending strength of 5.1 MPa. FTIR results confirmed enhanced C–S–H gel formation, indicating improved microstructural integrity. Carbon footprint analysis revealed that moderate SQS substitution significantly reduces embodied carbon. These findings support the use of quarry sludge as a viable component in eco-friendly HSC, with potential for further optimization and long-term durability studies.

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Cite This Study

Muhammad Ali Rostampour (2025) studied this question.

synapsesocial.com/papers/69402a652d562116f2901a70https://doi.org/10.3390/jcs9120648
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