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January 14, 2026Materials Testing0 citations

Corrosion and wear performance of powder metallurgical Ti–ZrO 2 composites

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RBReza BahramiSPSahar ParviziŞAŞ. Hakan Atapek

Key Points

  • The research aims to evaluate the corrosion and wear performance of Ti-ZrO2 composites with varying zirconia content.
  • Produced Ti-xZrO2 composites (x: 10 and 20 wt.%) by spark plasma sintering (SPS) at 1000 °C for 10 min under 30 MPa pressure.
  • Conducted microstructural characterization to analyze particle distribution in the metallic matrix.
  • Performed potentiodynamic measurements to assess corrosion resistance using Ringer’s solution.
  • Ti-20ZrO2 composite showed the highest microhardness of 933 HV.
  • Corrosion resistance improves with increasing ZrO2 content during interaction with Ringer’s solution.
  • Increased ceramic reinforcement leads to lower wear rate and friction coefficient under dry friction conditions.

Abstract

Abstract Ti- x ZrO 2 (x: 10 and 20, wt.%) composites are produced at high density (98.2 %) by spark plasma sintering (SPS), and the corrosion and wear resistance of each composite is examined according to the change in the amount of reinforcement. SPS process under the sintering conditions is achieved at a sintering temperature of 1,000 °C for 10 min under a pressure of 30 MPa. Microstructural characterization reveals out that ZrO 2 particles as the secondary phase are homogeneously distributed in the metallic matrix and no new phase is formed between metal (Ti) and ceramic based materials (ZrO 2 ). Mechanical test findings indicate that a reinforcement level of 20 wt.% ZrO 2 reaches its highest value (933 HV) among the materials studied. Potentiodynamic measurements reveal that the corrosion resistance of the composites increases due to the increasing amount of ZrO 2 in their interaction with the Ringer’s solution. Also, it is determined that as ceramic reinforcement increases, microhardness increases, and not only the coefficient of friction but also the wear rate decreases during tribological interaction with the 20 wt.% ZrO 2 particles counterpart material under dry friction conditions.

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Cite This Study

Bahrami et al. (2026) studied this question.

synapsesocial.com/papers/6966e73f13bf7a6f02bffd65https://doi.org/10.1515/mt-2025-0350
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