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January 15, 2026Nature Communications13 citationsOpen Access

Laser-programmed stiffness and interfaces for textile hybrid electronics

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HLHuayu LuoZCZimo CaiGYGeng Yang

Key Points

  • This research aims to develop laser-programmed textile hybrid electronics (LPTHE) with enhanced properties for wearable applications.
  • Created laser-programmed textiles (LPTs) with adjustable stiffness and interface characteristics.
  • Integrated rigid electronic components like chips into the flexible textile structure.
  • Evaluated the performance of LPTHE under various stretching conditions.
  • Laser-pretreated textiles showed a modulus increase of 2.7 to 14.9 times.
  • LPTHE maintained biological safety while enhancing stretch stability.
  • Prototypes demonstrated functional light-emitting diodes and health monitoring capabilities.

Abstract

Permeable textiles show great potential for daily wearable electronics. As crucial electronic components, rigid chips suffer from modulus mismatch with elastic textile substrates, hindering the development of stretchable hybrid electronics. Herein, we report laser-programmed textile hybrid electronics (LPTHE) featuring seamless integration of wires and chips onto laser-programmed textiles (LPTs). Through selective and controllable laser-polymer interaction, LPTs are tailored with gradient stiffness and interfacial affinities. The laser-pretreated regions exhibit a modulus increase ranging from 2.7-fold to 14.9-fold, while maintaining permeability and biological safety. Such LPT provides stretch stability to LPTHE, creating strain isolation between rigid chips and elastic textiles, while also protecting wires on textiles from disconnection and cross-layer short circuits. We demonstrate an LPTHE screen with 5 × 5 light-emitting diodes displaying variable patterns under deformation. Additionally, an untethered stretchable LPTHE patch continuously monitors four health parameters during exercise. The proposed strategy bridges the gap between hybrid electronics and elastic daily textiles.

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Cite This Study

Luo et al. (2026) studied this question.

synapsesocial.com/papers/69683e135818e7dbd7c630eehttps://doi.org/10.1038/s41467-025-67149-x
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