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January 18, 2026Journal of Marine Science and Engineering0 citationsOpen Access

Experimental Study on Onboard Hydrogen Production Performance from Methanol Reforming Based on Novel Spinel

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YSYufei SunQSQiuwan ShenSLShian Li

Key Points

  • This study aims to investigate the performance of novel Cu1−xMnxAl2O4 catalysts for hydrogen production via methanol steam reforming.
  • Synthesis of Cu1−xMnxAl2O4 catalysts.
  • Characterization of catalyst structure using XRD, SEM, and EDS.
  • Evaluation of hydrogen production performance in a fixed-bed reactor.
  • Testing at LHSV of 20 h−1, water-to-methanol ratio of 3:1, and temperatures from 275 °C to 350 °C.
  • Cu0.7Mn0.3Al2O4 catalyst achieved methanol conversion of 68.336% at 325 °C.
  • Hydrogen production rate reached 5.611 mmol/min/gcat.
  • CO selectivity maintained below 1%.
  • A-site Mn substitution improved catalytic performance but excessive substitution led to impurity phase formation.

Abstract

The green transformation of the shipping industry urgently requires zero-carbon power, and hydrogen-powered ships such as hydrogen fuel cell ships face bottlenecks in in situ hydrogen production and storage and transportation. Methanol steam reforming (MSR) online hydrogen production is suitable for ship scenarios, reducing costs and increasing efficiency while helping achieve zero carbon throughout the entire lifecycle, which has important practical significance. The key technology for MSR technology is the performance of the catalyst. A series of Cu1−xMnxAl2O4 catalysts were successfully synthesized and applied for hydrogen production in this study. The catalyst structure was characterized using physicochemical techniques including XRD, SEM, and EDS. Hydrogen production performance was evaluated in a fixed-bed reactor under the following conditions: a liquid hourly space velocity (LHSV) of 20 h−1, a water-to-methanol molar ratio of 3:1, and a reaction temperature range of 275 °C–350 °C. The results demonstrate that A-site Mn substitution significantly enhanced the catalytic performance. In addition, XRD analysis revealed that Mn incorporation effectively suppressed the formation of segregated CuO phases. However, excessive substitution (x is 0.9) led to the generation of an MnAl2O4 impurity phase. Finally, the Cu0.7Mn0.3Al2O4 catalyst achieved a methanol conversion of 68.336% at 325 °C, with a hydrogen production rate of 5.611 mmol/min/gcat, and maintained CO selectivity below 1%. The results demonstrate that the hydrogen production catalyst developed in this study is a promising material for meeting the requirements of online hydrogen sources for ships.

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Cite This Study

Sun et al. (2026) studied this question.

synapsesocial.com/papers/696c7791eb60fb80d1395dd5https://doi.org/10.3390/jmse14020188
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