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January 18, 2026PLoS ONE0 citationsOpen Access

Evaluation of the marginal and internal gaps in 3D-printed interim crowns using different finish line detection methods: An in vitro study

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NHNguyen Thi Thu HuongNTNguyễn Thị Thu ThảoNDNguyen Tran Minh Duc

Key Points

  • The study aimed to assess the accuracy of Dentbird software in detecting finish lines for interim crowns.
  • Used a mandibular first molar typodont model with a chamfer finish line.
  • Scanned the model ten times to create ten STL files.
  • Applied automatic and semi-automatic detection methods using CEREC InLab and Dentbird software.
  • Measured internal and marginal gaps at four locations using silicone replica technique.
  • Performed one-way ANOVA to analyze statistical differences in gap measurements.
  • Significant differences in internal and marginal gaps were found between automatic methods of Dentbird and CEREC (p < 0.05).
  • No significant differences in semi-automatic methods between the two systems (p > 0.05).
  • Automatically designed crowns using Dentbird showed inferior fit compared to semi-automatic and CEREC methods, yet all fits remained within clinically acceptable range (<120 µm).

Abstract

Objective This study aimed to evaluate the accuracy of the Dentbird crown software in automatically detecting the finish line for interim crowns. Materials and methods A mandibular first molar typodont model with a chamfer finish line was prepared and scanned ten times, resulting in ten STL files. The finish line for each file was detected using both automatic and semi-automatic methods in two software programs: the CEREC InLab system and Dentbird software. The internal and marginal gaps were measured at four locations: mesial, distal, buccal, and lingual- using the silicone replica technique. One-way analysis of variance (ANOVA) and post-hoc analyses (α = 0.05) were performed to detect statistical differences in the marginal and internal gaps among the groups. Results The results revealed significant differences in internal and marginal gaps between the automatic methods of the Dentbird software and the CEREC system (p 0.05). Although the fits of crowns automatically designed by Dentbird software were inferior to those of the semi-automatic method by Dentbird software and the CEREC In Lab system, the values of all four groups were within the clinically acceptable range (<120 µm). Conclusion The internal and marginal fit of crowns designed using the automatic and semi-automatic modes in Dentbird, a freely available CAD platform, fell within the range of traditional clinical acceptability. Hence, automatically generated crowns may be considered appropriate for immediate provisional applications, the semi-autonomic finishing line detection can be used for long term crowns in clinical practice.

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Cite This Study

Huong et al. (2026) studied this question.

synapsesocial.com/papers/696c7835eb60fb80d1396745https://doi.org/10.1371/journal.pone.0340793
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