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January 23, 2026Proceedings of the Institution of Mechanical Engineers Part C Journal of Mechanical Engineering Science0 citations

ZnO-based thermoelectric generators as eco-friendly alternatives to alkaline batteries: Design, optimization, and life cycle analysis

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SRShardul RaiATAbhishek TewariAGAnkit Gupta

Key Points

  • The aim is to optimize a ZnO-based thermoelectric generator to compare its performance against standard alkaline batteries.
  • Developed functionally graded thermoelectric device using computational methods.
  • Optimized the spatial distribution of thermoelectric properties using power law.
  • Optimized the geometry to reduce internal resistance.
  • Developed an analytical model to determine power output.
  • Conducted a life cycle analysis to assess carbon emissions.
  • Voltage output improved from 3.73 × 10 −3 V to 5 × 10 −2 V through optimizations.
  • Internal resistance reduced from 2.5 Ω to 1.25 × 10 −2 Ω.
  • Maximum voltage output of the developed TEG reached 2.17 V, similar to AA alkaline batteries.
  • Life cycle analysis indicated a potential 89% reduction in carbon emissions by replacing alkaline batteries.

Abstract

In this study, a ZnO based functionally graded thermoelectric device (FGTED) is computationally developed and optimized in a two-step approach; (i) optimization of the spatial distribution of thermoelectric properties using power law and (ii) optimization of the geometry. It is thereafter employed for development of a thermoelectric generator (TEG) to obtain enhanced voltage output comparable to a commercially available AA alkaline battery. An analytical model for determining the power output of a FGTED is also developed, demonstrating strong agreement with numerical simulations exhibiting deviation of 8.24% only. The findings reveal that the power law based thermoelectric properties distribution optimization enhanced voltage output from 3.73 × 10 −3 V to 1.51 × 10 −2 V, representing an order of magnitude enhancement. Further, the geometric optimization reduced internal resistance in the same device from 2.5 Ω to 1.25 × 10 −2 Ω, elevating the voltage output from 1.51 × 10 −2 V to 5 × 10 −2 V, a 3.3 times improvement. The maximum voltage output obtained from the developed TEG is 2.17 V, which is comparable to that of an AA alkaline battery. Additionally, a life cycle analysis performed indicates that replacing AA alkaline batteries with the ZnO based TEG can reduce carbon emissions by 89% over a 1-year period, highlighting its potential as a sustainable alternative for low power energy applications.

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Cite This Study

Rai et al. (2026) studied this question.

synapsesocial.com/papers/69730ed4c8125b09b0d1e9c1https://doi.org/10.1177/09544062251410264
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