The Prediction and Safety Control of the CO2 Phase Migration Path During the Shutdown Process of Supercritical Carbon Dioxide Pipelines

CO2 pipeline transportation is a core link in the CCUS (Carbon Capture, Utilization, and Storage Technology) industry. Ensuring the flow safety of CO2 pipelines under transient conditions is currently a key and challenging issue in industry research. This paper focuses on the phase migration and safety control during the shutdown process of supercritical carbon dioxide pipelines. Taking a supercritical carbon dioxide transportation pipeline in Xinjiang Oilfield, China, as the research object, a hydro-thermal coupling model of the pipeline is established to simulate the pipeline and elucidate the coordinated variation patterns of temperature, pressure, density, and phase state. It was found that there were significant differences in the migration paths of the CO2 phase at different positions. The accuracy of the simulation results was verified through the self-built high-pressure visual reactor experimental system, and the influences of the initial temperature, initial pressure, and ambient temperature before pipeline shutdown on the slope of the phase migration path were explored. The phase migration line slope prediction model was established by using the least squares method and ridge regression method, the process boundary ranges and allowable shutdown time ranges for pipeline safety shutdowns in both summer and winter were further established. The research results show that when the pipeline operates under the low-pressure and high-temperature boundary, the CO2 in the pipeline vaporizes earlier from the starting point after the pipeline is shut down, and the safe shutdown time of the pipeline is shorter. There is a clear safety operation window in summer, while vaporization risks are widespread in winter. The phase migration path prediction formula and the safety zone division method proposed in this paper provide a theoretical basis and engineering guidance for the safe shutdown control of supercritical carbon dioxide pipelines, which can help reduce operational risks and lower maintenance costs.