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February 2, 2026Proceedings of the Institution of Mechanical Engineers Part D Journal of Automobile Engineering0 citations

Numerical buckling analysis of carbon-basalt composites for next-generation lightweight EV structures

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DSDhaneshwar Prasad SahuRDRamyaranjan DasJPJagesh Kumar Prusty

Key Points

  • The aim is to analyze the linear buckling behavior of carbon and basalt fiber reinforced composites for electric vehicle structures.
  • Conducted numerical simulations in ABAQUS for various laminate configurations.
  • Performed finite element modelling using S5R8 shell elements.
  • Validated model accuracy with existing buckling data.
  • Investigated effects of aspect ratio, laminate thickness, and fibre orientation.
  • CCCC laminates showed the highest buckling load.
  • Buckling load increases with laminate thickness.
  • Buckling load decreases with aspect ratio.
  • Results indicate significant design considerations for lightweight vehicle structures.

Abstract

This study focusses on the linear buckling analysis of laminated composite plates reinforced with carbon and basalt fibres, utilising numerical simulations conducted in ABAQUS. Four laminate configurations—carbon–carbon–carbon–carbon (CCCC), carbon–basalt–basalt–carbon (CBBC), basalt–carbon–carbon–basalt (BCCB), and basalt–basalt–basalt–basalt (BBBB) are examined. The elastic properties used in the analysis are adopted from the literature based on uniaxial tensile testing in accordance with ASTM D3039 standard. Finite element modelling is performed using the S5R8 shell element. The accuracy of the developed finite element model is validated by comparing the buckling results with existing data, showing strong agreement. A parametric investigation is carried out to study the influence of aspect ratio, laminate thickness, and fibre orientation on the non-dimensional buckling load under various boundary conditions, including cantilever, clamped-free-clamped-free, clamped-clamped-clamped-free, and fully clamped edges. The results show that CCCC laminates exhibit the highest buckling load, which increases with thickness and decreases with aspect ratio. This work provides important insights into the buckling performance of hybrid composites for lightweight structural components, particularly in electric vehicle applications.

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Cite This Study

Sahu et al. (2026) studied this question.

synapsesocial.com/papers/6980ffc6c1c9540dea81284dhttps://doi.org/10.1177/09544070251410639
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