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February 5, 20260 citations

Formability of thin SS304 steel sheets: Consideration of blank geometry

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MNMohamed NasserMNMohamed Toumi NasriJLJawaher Lefi

Key Points

  • The study aims to minimize delamination defects during CNC drilling in GFRP composites used in aeronautical structures.
  • Developed decision rules for minimizing delamination during CNC drilling.
  • Utilized response surface methodology to model the relationship between drilling parameters and delamination.
  • Considered tool diameter and feed rates as critical factors in the drilling process.
  • Demonstrated that delamination is a quadratic function of feed rates and tool diameter.
  • Optimized tool diameter and feed rate led to improved industrial performance indicators for riveted assemblies.
  • Established a correlation between drilling conditions and delamination issues.

Abstract

New objectives have been set for GFRP (Glass Reinforced Polymer) compo-site materials, for aeronautical structures. This essentially involves the trade-off between strength and lightness of structures. They also have good resistance to corrosion and abrasion. GFRP composites are made by free molding and finished with dedicated drill holes often for riveting assembly. Delamination associated with CNC drilling processes is a serious industrial problem. It serves as a qualification standard for GFRP composites for aeronautical structures. The purpose of this work is to develop a decision rule to minimize delamination defects during CNC drilling. The response sur-face methodology (RSM) is used. The diameter of the tool (∅) is considered in the configuration of the CN drilling by taking advantage of the expected functionality. Thus, the RSM methodology is used to establish objective modeling that correlates the drilling circumstances with the delamination fault. Therefore, the delamination is a quadratic function of the feed rates and the tool diameter. This optimizes the tool diameter and feed rate to improve the industrial performance indicators of riveted assemblies.

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Cite This Study

Nasser et al. (2025) studied this question.

synapsesocial.com/papers/6984343ff1d9ada3c1fb22afhttps://doi.org/10.1051/matecconf/202541404001/pdf
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