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February 5, 20260 citations

Particle Conveyance in a Particle-driven CSP Loop: Design, Operation, Attrition and Erosion

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DYDeng YiminKU LeuvenAGAlex Le GalCentre National de la Recherche ScientifiqueEGEmmanuel Guillot

Key Points

  • This research aims to evaluate the design and operational efficiency of a novel particle-driven concentrated solar power system.
  • Scaled the CSP system for multi-megawatt capacity under the EU Horizon Europe P2P initiative.
  • Conducted engineering analysis to assess particle conveyance through a vertical insulated pipe.
  • Performed material selection studies for construction components.
  • Executed experimental operations to measure particle attrition and heat recovery efficiency.
  • Analyzed potential geometric modifications for enhanced thermodynamic performance.
  • Achieved a particle conveyance rate of 16 tph with a pressure drop of 250 mbar over 100 m elevation.
  • Demonstrated a specific energy consumption of 0.35 kW/ton, 53% lower than conventional systems.
  • Projected a component lifespan of 16-24 years for selected materials based on erosion analysis.
  • Maintained particle attrition at less than 0.1% per cycle with optimized operations.
  • Confirmed heat losses below 3% with effective heat recovery implementation.

Abstract

A novel concentrated solar power (CSP) system employing particle-driven technology is currently being scaled to multi-megawatt capacity under the EU Horizon Europe’s “powder-to-powder” (P2P) initiative. The system integrates a fluidized bed-in-tube solar receiver, down-comer assembly, particle-based PV super-heater, thermal storage/power generation unit, and pneumatic particle re-circulation system. Engineering analysis confirms the feasibility of conveying 16 tph particles through a 0.20 m diameter insulated vertical pipe, achieving 250 mbar pressure drop over 100 m elevation with specific energy consumption of 0.35 kW/ton - 53% lower than conventional bucket elevators. Material selection studies identify AISI 410 for riser/screw conveyors and AISI 310 for down-comer construction, with erosion analysis projecting a 16-24 year component lifespan. Experimental data demonstrate a controlled particle attrition (<0.1% per cycle) through optimized dense-phase riser and stick-slip down-comer operation. Thermal modeling reveals heat losses below 3% when implementing riser outlet air heat recovery, with additional efficiency gains achievable through solid/air mass flow ratios exceeding 15:1. While confirming large-scale applicability of all unit operations, the study notes potential geometric modifications that may enhance thermodynamic performance in full-scale implementation. The integrated design demonstrates significant advancements in CSP efficiency through particle-based heat capture, storage and recovery optimization and robust material engineering solutions.

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Cite This Study

Yimin et al. (2025) studied this question.

synapsesocial.com/papers/6984349af1d9ada3c1fb2f71https://doi.org/10.1051/e3sconf/202564302002/pdf
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