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February 8, 2026ACS Applied Materials & Interfaces1 citations

A Hybrid Bilayer Design to Control Lithium Nucleation and Dendrite Growth in Lithium Metal Batteries

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AVAshwin P VSSSupriya SauNSNovotna Seal

Key Points

  • The study aims to investigate a bilayer coating's effect on lithium nucleation and dendrite growth in lithium metal batteries.
  • Developed an inorganic-organic hybrid bilayer protective coating on lithium anode
  • Performed chronoamperometric studies to analyze nucleation behavior
  • Utilized ab initio molecular dynamics simulations to study the effects of the bilayer components
  • Conducted cycling tests on Li/Li symmetric cells at 0.5 mA/cm²
  • Achieved over 1000 hours of Li/Li symmetric cell cycling with low overpotentials
  • Demonstrated capacity retention exceeding 80% after 80 cycles for p-Li/NMC-622 half-cells
  • Showed enhanced uniformity in lithium deposition morphology due to the bilayer coating

Abstract

Lithium metal batteries have gained renewed attention after a recent surge in high-energy battery systems. Lithium metal, known for its exceptional specific capacity and voltage, suffers from dendrite formation, which affects the cell performance and poses a severe safety threat, like internal short circuits and thermal runaway. Artificial solid electrolyte (ASEI) has emerged as an effective strategy to guide uniform lithium deposition, but only a few studies have explored the correlation between the interfacial kinetics and the nucleation behavior at the molecular level. In our work, we developed an inorganic-organic hybrid bilayer protective coating on the lithium anode, enabling over 1000 h of Li/Li symmetric cell cycling at 0.5 mA/cm2 (0.5 mAh/cm2) with low overpotentials. The impact of this bilayer on the nucleation behavior has been addressed using chronoamperometric studies and a modified SEI model based on S-H classical nucleation. Ab initio molecular dynamics (AIMD) simulations revealed the role of bilayer components in homogenizing the lithium flux by decreasing the coordination number of lithium ions and promoting lateral growth. These led to a relatively uniform lithium deposition morphology with better capacity retention of more than 80% after 80 cycles for protected lithium (p-Li)/NMC-622 half-cells cycled at 1.7 C with a high loading of 23 mg/cm2. Our findings establish the importance of interface engineering in controlling the nucleation kinetics of lithium deposition for the development of high-voltage lithium metal batteries.

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Cite This Study

V et al. (2026) studied this question.

synapsesocial.com/papers/6988277b0fc35cd7a8846452https://doi.org/10.1021/acsami.5c23307
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