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February 8, 20260 citationsOpen Access

Research on an intelligent monitoring system for the entire tunnel construction process based on IoT and digital twin

CHCanxin HuangLWLiangpeng WanGSGuangyi Shi

Key Points

  • The aim is to develop a comprehensive monitoring system for tunnel construction that addresses safety and data challenges.
  • Proposed a system integrating IoT and digital twin technology.
  • Utilized a multi-source sensor network for data collection.
  • Employed BIM modeling for dynamic visualization.
  • Adopted D-S evidence theory for risk assessment.
  • Conducted engineering experiments to test system effectiveness.
  • Achieved 100% monitoring coverage and warning accuracy.
  • Successfully tracked palm face collapse and surrounding rock deformation.
  • Significantly enhanced safety and efficiency during tunnel construction.

Abstract

There are high-risk problems, such as peripheral rock instability and palm face collapse, during tunnel construction, and the traditional monitoring methods are difficult to meet the safety management needs due to sparse data and lagging response. This paper proposes an intelligent monitoring system for the whole process of tunnel construction based on Internet of Things (IoT) and digital twin, which integrates a multi-source sensor network, BIM dynamic modeling, and risk intelligent analysis. The system realizes an all-around perception of environment, equipment, and surrounding rock status through real-time fusion of heterogeneous data, and uses digital twin technology for 3D visualization and risk trend prediction. It adopts the improved D-S evidence theory for multi-source risk assessment, and improves the early warning accuracy through the effectiveness factor and conflict weakening strategy. The actual engineering experiments show that the system achieves 100% monitoring coverage and 100% warning accuracy, and successfully captures the whole process of palm face collapse and the time-sequence evolution of enclosing rock deformation, which significantly improves the safety and management efficiency of tunnel construction. The study verifies the high accuracy and stability of the proposed system, which provides an intelligent solution for the safety of complex underground projects.

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Cite This Study

Huang et al. (2026) studied this question.

synapsesocial.com/papers/6988292d0fc35cd7a8849419https://doi.org/10.1051/ijmqe/2025014/pdf
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