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February 11, 2026Advanced Functional Materials3 citationsOpen Access

Thermo‐Mechanically Recyclable Smart Textiles from Circularly Knitted Liquid Crystal Elastomer Fibers

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XWXue WanTDTongxiang DengLPLinda Plaude

Key Points

  • The aim is to develop recyclable liquid crystal elastomer fibers for smart textiles that can perform under thermal and photo stimuli.
  • Developed a scalable recycling route for thermoplastic liquid crystal elastomer textiles.
  • Melt-extruded a liquid crystal elastomer containing a near-infrared photothermal dye.
  • Fabricated multi-material plain and rib-knit textiles using commercial knitting machines.
  • LCE fibers showed approximately 30% reversible actuation strain.
  • Textiles demonstrated in-plane contraction and out-of-plane deformations.
  • Circularly knitted structures exhibited up to 19% change in diameter and 14% in length.
  • Recycling yielded fibers with nearly unchanged actuation performance.

Abstract

ABSTRACT Liquid crystal elastomer (LCE) fiber actuators are promising candidates for smart textiles owing to their reversible large‐stroke actuation and high aspect ratios. However, current LCEs require ultraviolet (UV) curing and are not recyclable. In addition, research is mainly focused on flat knitted thermo‐responsive textiles. Here, a scalable recycling route for smart LCE textiles is developed by melt‐extruding a thermoplastic LCE containing a near‐infrared photothermal dye. The LCE fibers exhibit ∼30% reversible actuation strain and display light‐driven rolling motions with left‐ or right‐turning trajectories according to their programmed twist handedness. Using commercial knitting machines, multi‐material plain‐ and rib‐knit textiles are fabricated that exhibit in‐plane contraction and out‐of‐plane deformations including bending and twisting under thermal and photo stimuli. Circularly knitted tubular structures exhibit reversible contraction in both radial and axial directions, reaching approximately 16% in outer diameter, 19% in inner diameter, and 14% in length, enabling applications in autonomous climbing, controlled liquid release, and micro pumping. Finally, thermo‐mechanical recycling yields recycled fibers and both flat and circularly knitted textile structures with nearly unchanged actuation performance and comparable mechanical properties, demonstrating robust recyclability. Our results demonstrate the creation of smart textiles that are simultaneously intelligent in function and sustainable in design.

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Cite This Study

Wan et al. (2026) studied this question.

synapsesocial.com/papers/698c1ca1267fb587c655f39ehttps://doi.org/10.1002/adfm.202530973
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