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February 11, 2026Energies0 citationsOpen Access

Cascade Observer-Based Disturbance Estimation and Suppression for the Suspended Rotor in Maglev Hydrogen Recirculation Pump

SZShiqiang ZhengJLJianxing LiuJZJinxiang Zhou

Key Points

  • The aim is to develop a method for accurately estimating and suppressing disturbances in magnetic bearing hydrogen recirculation pumps.
  • Developed a cascade disturbance observer (CDOB) using rotor displacement and bearing current signals.
  • Implemented low-pass filtering for stability during disturbance estimation.
  • Validated the method through simulations and repeated experiments at various axial positions.
  • CDOB reduces average peak-to-peak axial displacement by about 35% compared to traditional methods.
  • Under axial offsets of -100 μm and +100 μm, average displacement reductions are approximately 23% and 24%, respectively.
  • Results indicate consistent disturbance suppression and robustness across tests.

Abstract

Magnetic bearing hydrogen recirculation pumps enable high-speed, wear-free operation but are sensitive to flow-induced disturbances. This study proposes a cascade-structured disturbance observer (CDOB) that fuses rotor displacement and bearing current signals to achieve robust disturbance estimation under model uncertainties, with low-pass filtering to ensure stability. The proposed method is validated through simulations and repeated experiments at multiple axial positions. Based on raw displacement signals, the CDOB reduces the average peak-to-peak axial displacement by approximately 35% compared with a traditional disturbance observer. Under axial offset conditions of −100 μm and +100 μm, the CDOB consistently achieves average displacement reductions of approximately 23% and 24%, respectively, demonstrating consistent disturbance suppression and robustness across repeated tests. These results indicate that the CDOB provides an effective and practical solution for disturbance suppression in magnetic bearing systems.

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Cite This Study

Zheng et al. (2026) studied this question.

synapsesocial.com/papers/698c1cb3267fb587c655f558https://doi.org/10.3390/en19040911
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