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February 19, 2026Metallurgical and Materials Transactions B1 citationsOpen Access

Eco-Friendly Hydrometallurgical Recycling of End-of-Life Li-Ion Batteries for High Purity Lithium Carbonate Recovery

HHHosam HasanUEUsama EldemerdashKMKuniaki Murase

Key Points

  • The aim is to develop an environmentally friendly method for the recycling of lithium-ion batteries to recover high-purity lithium carbonate.
  • Developed an integrated recycling route combining thermal pretreatment and ultrasonic delamination
  • Used oxalic-acid hydrometallurgical leaching for selective lithium extraction
  • Applied direct precipitation to recover lithium carbonate
  • Achieved 97.2% purity of lithium carbonate (Li2CO3)
  • Realized an overall lithium recovery efficiency of approximately 80%
  • Maintained cobalt, nickel, and manganese in solid phase as mixed metal oxalates

Abstract

Abstract The increasing demand for valuable materials and the enforcement of environmental regulations have made sustainable recycling solutions for spent lithium-ion batteries more necessary than ever. This study develops an integrated recycling route for spent lithium-ion batteries that combines thermal pretreatment, ultrasonic delamination, oxalic-acid hydrometallurgical leaching, and direct precipitation to selectively recover lithium. Under optimized conditions, lithium was selectively dissolved while cobalt, nickel, and manganese were retained in the solid phase as mixed metal oxalates. Lithium was ultimately recovered as high-purity Li 2 CO 3 (97.2 pct), achieving an overall lithium recovery efficiency of approximately 80 pct. Unlike conventional methods, this technique achieves high-purity lithium carbonate without harsh acids or complex separation steps, offering a simplified, environmentally compatible pathway for lithium recovery from end-of-life lithium-ion batteries.

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Cite This Study

Hasan et al. (2026) studied this question.

synapsesocial.com/papers/6996a84cecb39a600b3eedb5https://doi.org/10.1007/s11663-026-03963-y
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