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February 22, 2026Materials4 citationsOpen Access

Polyurethane Recycling: Sustainable Development Perspectives and Innovative Approaches

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KPKonrad PoleckiKazimierz Wielki University in BydgoszczWMWalter MichaeliÉcole nationale des ponts et chausséesMBMarcin BorowiczKazimierz Wielki University in Bydgoszcz

Key Points

  • The aim is to explore various polyurethane recycling technologies and their effects on sustainable development.
  • Analysis of mechanical, chemical, thermochemical, and biological recycling methods.
  • Comparison of recycling routes regarding advantages and limitations.
  • Assessment of energy consumption and environmental impact related to recycling processes.
  • Mechanical recycling is widely used but reduces material performance.
  • Chemical recycling can recover polyols but requires more energy and is complex.
  • Emerging biological recycling routes offer low-temperature alternatives with potential environmental benefits.

Abstract

Polyurethanes are widely used polymeric materials; their crosslinked structure and compositional diversity significantly hinder effective end-of-life management. The review emphasizes polyurethane recycling technologies, with chemical aspects discussed only insofar as they directly affect recyclability. The influence of polyol and isocyanate structure on phase separation, network architecture and thermal stability is discussed in the context of degradation and depolymerization mechanisms. Mechanical, chemical, thermochemical and emerging biological recycling routes are compared, with emphasis on their respective advantages, limitations and technological maturity. Mechanical recycling remains the most accessible option on an industrial scale but typically leads to reduced mechanical and thermal-insulation performance. Chemical recycling—particularly glycolysis, hydrolysis and aminolysis—enables partial recovery of polyols suitable for reuse in new polyurethane formulations, albeit at the cost of higher energy demand and increased process complexity. The environmental impact of polyurethane recycling is considered in terms of energy consumption, greenhouse-gas emissions, waste-reduction potential and alignment with circular-economy principles. Emerging biological and hybrid recycling strategies are highlighted as promising low-temperature alternatives with potential environmental benefits, despite their current low technological readiness. Key structural and technological barriers to efficient polyurethane recycling are identified, and future research directions toward improved sustainability and resource efficiency are outlined.

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Cite This Study

Polecki et al. (2026) studied this question.

synapsesocial.com/papers/699a9d3c482488d673cd2f61https://doi.org/10.3390/ma19040805
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