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February 22, 20260 citationsOpen Access

AI-Powered Real-Time Circuit Board Diagnostic System: Design, Development, and Implementation

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HKharshad Khetpal

Key Points

  • To develop a portable AI diagnostic system for real-time troubleshooting of circuit boards.
  • Combined computer vision and large language models for diagnostics.
  • Field validation across 12 repair facilities with 342 cases.
  • Implemented specialized diagnostic modes for various component types.
  • Enabled continuous monitoring of diagnostic processes.
  • Achieved 95.3% accuracy in identifying components.
  • Reduced diagnostic time by 42%.
  • Lowered error rates from 18% to 3%.
  • Demonstrated ROI within two weeks of deployment.

Abstract

This paper presents a novel AI-powered diagnostic system for electronics troubleshooting that combines computer vision and large language models in a portable, real-time device. The system achieves 95. 3% component identification accuracy and reduces diagnostic time by 42% while lowering error rates from 18% to 3%. Through field validation across 12 repair facilities and 342 repair cases, we demonstrate the practical viability of AI-assisted diagnostics for electronics technicians. Key contributions include specialized diagnostic modes for different component types, continuous monitoring capability, and empirical validation of human-AI collaboration in technical work. The complete system costs 350-450 and achieves ROI within two weeks of deployment. Keywords: artificial intelligence, computer vision, circuit board diagnostics, large language models, electronics repair, human-AI collaboration, real-time analysis, embedded systems

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Cite This Study

harshad Khetpal (2026) studied this question.

synapsesocial.com/papers/699a9e0e482488d673cd47ffhttps://doi.org/10.5281/zenodo.18716479
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