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February 25, 2026Clinical Oral Investigations0 citationsOpen Access

Deep learning–based automated positioning system for maxillary skeletal expander: development and clinical validation

JPJ. Sh. PanZLZhenpeng LiuYLYixin Liu

Key Points

  • Develop and validate an AI-driven system for accurate placement of maxillary skeletal expanders (MSE) in patients with specific dental conditions.
  • Included 120 patients with skeletal Class III malocclusion and maxillary deficiency.
  • Used cone-beam computed tomography and intraoral scanning to create 3D coordinate systems.
  • Trained a deep learning model to segment critical anatomical structures and position the MSE accurately.
  • Applied a collision detection algorithm to avoid vital structures during placement.
  • Compared automated system performance with manual placement using various statistical metrics.
  • Achieved a mean Intersection over Union (mIoU) of 0.75 for segmentation accuracy.
  • The Avoidance Success Rate (ASR) exceeded 90%, indicating effective anatomical avoidance.
  • Automated system had an axial Mean Radial Error (MRE) of 0.32 ± 0.32 mm and an MAE of 1.84 ± 2.13°.
  • No statistically significant differences observed from manual placement (P > 0.05).
  • The average time for automated planning was 3 minutes, drastically less than manual planning's 45–60 minutes.

Abstract

This study aimed to develop and validate a deep learning-based artificial intelligence (AI) system capable of automatically generating accurate MSE placement plans to enhance clinical efficiency, safety, and consistency. A total of 120 patients with skeletal Class III malocclusion and transverse maxillary deficiency (ages 10–39) were included. Cone-beam computed tomography (CBCT) and intraoral scan data were used to construct individualized three-dimensional anatomical coordinate systems. A deep learning model was trained to automatically segment key anatomical structures (e.g., the incisive foramen and transverse palatine suture) and identify essential craniofacial landmarks. The MSE was then automatically positioned within this coordinate system, while a collision detection algorithm ensured appropriate spacing from the palatal mucosa and avoided vital anatomical structures. Model performance was compared with manual placement using metrics such as mean Intersection over Union (mIoU), Avoidance Success Rate (ASR), Mean Radial Error (MRE), Mean Angular Error (MAE), and Concordance Correlation Coefficient (CCC). The average mIoU of the segmentation network was 0.75. The ASR exceeded 90%, demonstrating effective anatomical avoidance. The automated system achieved an axial MRE of 0.32 ± 0.32 mm, a three-dimensional (3D) Euclidean distance error of 0.69 ± 0.36 mm, and an MAE of 1.84 ± 2.13°, with CCC values above 0.90 for linear and translational directions and between 0.87 and 0.93 for angular directions. These results showed no statistically significant differences from manual placement (P > 0.05).Bland–Altman analysis further showed minimal mean bias between AI and manual planning (translation bias ≤ 0.047 mm; rotation bias within − 0.26° to 1.52°), with 95% limits of agreement for all parameters remaining within clinically acceptable ranges; a mild proportional bias was observed only for yaw (P = 0.013).The automated process required an average of 3 min, significantly faster than the 45–60 minutes typically required for manual planning. The proposed deep learning–based automated MSE positioning system enables accurate and efficient MSE digital planning in a retrospective setting, shows promising clinical potential, and may contribute to more standardized and intelligent orthodontic expansion workflows. This deep learning–driven tool may facilitate standardized MSE placement, shorten treatment planning time, and support clinicians with limited experience, thereby enhancing the safety and efficiency of maxillary skeletal expansion in clinical practice.

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Cite This Study

Pan et al. (2026) studied this question.

synapsesocial.com/papers/699e912ef5123be5ed04e962https://doi.org/10.1007/s00784-026-06790-2
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