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February 28, 2026Journal of Marine Science and Engineering0 citationsOpen Access

Techno-Economic Assessment of Integrated CO2 Liquefaction and Waste Energy Recovery Using Low-GWP Zeotropic Mixtures for Maritime Applications

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LDLuis Alfonso Díaz-SecadesAÁAna ÁlvarezRMRaquel Martínez Martínez

Key Points

  • The central aim is to assess integrated solutions for CO2 liquefaction and waste energy recovery in maritime contexts.
  • Evaluated a CO2 liquefaction system integrated with organic Rankine cycles.
  • Conducted screening of 208 low-GWP zeotropic mixtures for performance analysis.
  • Performed thermo-economic assessments calculating CO2-equivalent savings and GHG abatement costs.
  • Applied Monte Carlo sampling for probabilistic modeling of payback periods.
  • Captured 66% of total CO2 emitted from ship engines.
  • Achieved energy recovery of up to 2600.8 kW from hot and cold onboard sources.
  • Identified Novec 649-based zeotropic mixtures as effective for reduced fuel consumption and CO2 management.

Abstract

The increasing regulatory pressure on the maritime sector to decarbonize, driven in part by market-based mechanisms at the European level, is accelerating the development of onboard carbon management and energy-efficiency solutions. In this context, this study evaluates an integrated architecture that combines a CO2 liquefaction system with organic Rankine cycles. The system captures 66% of the total CO2 emitted by ship engines and is capable of recovering up to 2600.8 kW of energy from onboard hot and cold sources. To identify the most suitable working fluids, an extensive screening of 208 low-GWP zeotropic mixtures is conducted, assessing their thermophysical behavior and energy recovery performance. A detailed thermo-economic assessment is undertaken, including the calculation of CO2-equivalent savings, GHG abatement cost, and payback periods. To account for fuel price variability, probabilistic modelling based on Monte Carlo sampling is applied to estimate the distribution of discounted payback outcomes. The results demonstrate that Novec 649-based zeotropic mixtures combined with the proposed architecture reduce fuel consumption and enhance onboard CO2 management while remaining safe and economically viable across a wide range of operating scenarios.

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Cite This Study

Díaz-Secades et al. (2026) studied this question.

synapsesocial.com/papers/69a286720a974eb0d3c01654https://doi.org/10.3390/jmse14050420
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