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February 28, 20260 citations

Optimizing Biomethane Production from Industrial Pig Slurry and Wine Vinasse: A Mathematical Approach

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BMBelén Cañadas MarínJRJuana Fernández RodríguezRSRosario Solera

Key Points

  • This research aims to optimize biomethane production from pig slurry and wine vinasse using mathematical modeling.
  • Applied a Box–Behnken design (BBD) for experimental setup.
  • Tested variables: temperature (35 ◦C, 52.5 ◦C, 70 ◦C), substrate ratio (25PS:75WV, 50PS:50WV, 75PS:25WV), and pH (7, 7.5, 8).
  • Analyzed correlations between experimental data and the model to evaluate impacts on biomethane production.
  • Optimal biomethane yield of 487.94 CH4/gVS was achieved.
  • Temperature and substrate ratio significantly influenced biomethane production, whereas pH had minimal effect.
  • Findings highlight the efficiency of the Box–Behnken design in maximizing biomethane output.

Abstract

Pig slurry (PS) and wine vinasse (WV) pose environmental risks if not properly managed. Their composition makes them suitable for anaerobic co-digestion (AcoD), enhancing biomethane production and improving organic matter degradation efficiency. This research applies an innovative Design of Experiments (DoE) approach—specifically the Box–Behnken design (BBD)—to systematically optimize the AcoD process, surpassing traditional single-factor methods by efficiently evaluating the interactions. Variables such as temperature (35 ◦C, 52.5 ◦C, 70 ◦C), substrate ratio (25PS:75WV, 50PS:50WV, 75PS:25WV) and pH (7, 7.5, 8) were tested using a Box–Behnken design which studied the correlations between the experimental data and the model. In fact, the results showed that temperature, ratio, and their interaction significantly influenced biomethane production, being the pH the factor with the least influence on the response. Optimal conditions—pH of 8, temperature of 35 ◦C and a 50:50 substrate ratio—achieved a biomethane yield of 487.94 CH4/gVS (Volatile Solids). These results demonstrate the effectiveness of the DoE methodology in maximizing biomethane production and represent a significant advancement in valorizing wastes from pig farms and wineries, promoting a circular and sustainable economy.

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Cite This Study

Marín et al. (2025) studied this question.

synapsesocial.com/papers/69a2877b0a974eb0d3c032e0https://doi.org/10.3390/chemengineering903006
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