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March 3, 2026Advanced Materials2 citationsOpen Access

Modulus Engineered Substrate With Vertical Soft Interconnects for Ultra‐Stable Stretchable Multilayer Electronic Systems

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WZWenbo ZhaoNorthwestern Polytechnical UniversityYDYifan DengNorthwestern Polytechnical UniversityBDBinlong DengNorthwestern Polytechnical University

Key Points

  • Multilayer electronic systems show high stretchability of up to 800% strain limit, enhancing performance in practical applications.
  • Systems endure over 4000 cycles at 100% strain, indicating significant durability compared to previous designs.
  • Design features include modulus-engineered substrates and vertical interconnects for optimal mechanical and electrical performance.
  • Highlights importance of addressing interfacial mechanical mismatch for future soft robotics and human-machine interfaces.

Abstract

Stretchable multilayer electronic systems hold transformative potential for next-generation wearable electronics, soft robotics, and human-machine interfaces. However, the stretchability and stability are severely hindered by the interfacial mechanical and electrical mismatch of different components. Herein, by simultaneously combining modulus-engineered substrate with vertical soft interconnects, we report a multilayer electronic system design with both high stretchability and stability. The homologous soft-bridge and rigid-island design effectively reduces modulus mismatch and facilitates interfacial bonding, and the raw/hybrid liquid metal-based vertical interconnects efficiently alleviate Poisson effect thus ensuring stable mechanical and electrical connections. As a result, such engineered multilayer electronics demonstrate high stretchability (800% strain limit) and high stability (over 4000 cycles at 100% strain) that outperform the results from previously reported multilayered flexible electronic devices. A three-layer stretchable electronic system performs well as an electronic skin on a soft robot, and a wireless battery-integrated intelligent haptic system is also demonstrated.

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Cite This Study

Zhao et al. (2026) studied this question.

synapsesocial.com/papers/69a75af5c6e9836116a2176ehttps://doi.org/10.1002/adma.72292
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