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March 3, 2026Optics and Lasers in Engineering2 citationsOpen Access

Optimization-based structured light profilometry for surface reconstruction of moving objects

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SHStefan HagerGSGeorg SchitterECErnst Csencsics

Key Points

  • Surface reconstruction accuracy reaches 17 µm, enabling effective measurement of moving objects.
  • The proposed method optimizes an objective function, evaluating pixel similarities between images for reconstruction.
  • Iterative search and image filtering techniques are employed for refining the surface geometry during reconstruction.
  • This approach highlights the potential of structured light profilometry in dynamic industrial settings for in-line measurement.

Abstract

• Precise multi-shot structured light profilometry for moving samples. • Compatible with various commonly used projection sequences and active stereo-vision systems. • Surface reconstruction via optimization of an objective function, considering geometric constraints, sample motion, and reflectivity characteristics. • Iterative minimum search employing low-pass image filters for approximation of the objective function and robust convergence towards the global minimum. This paper presents a novel approach for accurate surface reconstruction of uniformly moving rigid samples from multi-shot structured light profilometry (SLP). Conventional triangulation-based multi-shot SLP cannot handle moving objects as motion during the acquisition phase causes errors in the assignment of pixel correspondence between cameras and projector. The proposed method utilizes an optimization-based, iterative strategy that considers the movement of the sample between consecutive captures to reconstruct the surface geometry. The optimization process is designed to minimize an objective function which evaluates the pixel value similarities between reprojected surface points in both the camera and projector images. The surface is reconstructed by iteratively refining the minimum search in the objective function using image filtering methods and gradient-based solvers. The method enables robust surface reconstruction of moving samples with a high measurement accuracy of 17 µm for various directions and extents of motion, which can compete with static measurement results from conventional, high-accuracy SLP methods while outperforming them by a factor of more than 20 for large sample displacements, making multi-shot SLP accessible for industrial in-line measurement applications.

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Cite This Study

Hager et al. (2026) studied this question.

synapsesocial.com/papers/69a75c7ac6e9836116a25657https://doi.org/10.1016/j.optlaseng.2026.109627
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